EA837 engine maintenance and management of rattling noises

  11
 September 6, 2024
The EA837 engine starts at 105,000 kilometers with a loud noise. It was also accompanied by shaking. The customer wanted to drive for a while to sell the car. This time, he came to install an air filter card and prepare to go out for a long journey. However, the engine had a serious abnormal sound and was worried that the customer would break down on the road, and the weather would be cold. So he stopped the customer not to drive the problematic car out. In the end, after repeated communication, the customer decided to reduce losses and repair it. He took apart the engine to check that the engine camshaft chain tensioner guide plate was no longer available. The tensioner aluminum frame has been ground into a deep groove. See the photo next

Remove the valve cover and maintain the engine well

Left camshaft chain tensioner

The camshaft chain guide plate is gone, so the tensioner aluminum frame is ground into a few millimeters of grooves

A small piece of damaged guide body
The customer wanted to make a simple repair, so he worked on the car to remove the left camshaft chain tensioner. After removing it, the body fell underneath, and one of them fell onto the timing wheel and was stuck on the wheel. Suddenly, when he saw that other guide plates were also damaged, he communicated with the customer, removed the engine, took out the body, replaced the other broken guide plates together, and disassembled the engine. See the following pictures

Remove the engine and remove the left camshaft chain tensioner on the vehicle

When the engine was disassembled, the camshaft chain tensioner guide plate was rolled by the timing wheel and turned into this shape.

Remove all guides and tensioners

The original engine vehicle is not equipped with a one-way check valve

Damaged tensioner and guide plates of the engine, plus oil passage screw plugs without check valves

Timing chain guide is damaged

A small piece of meat fell off the timing chain tensioner

The chain guide is a little worn

New original timing chain tensioner and guide plate

The left chain was worn, and the original chain tensioner and chain were replaced

The right chain tensioner was replaced together

Install two one-way check valves
The customer was anxious and did not take other installation details. The video of installing the engine and starting the engine is shown in the following video