Q
intensification ratio in injection molding
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The intensification ratio in injection molding is a critical parameter that relates the hydraulic pressure in the machine to the pressure experienced by the plastic material inside the mold cavity. Typically, this ratio is determined by the design of the machine, especially the area of the hydraulic piston compared to the area of the injection plunger. Modern injection molding machines often have intensification ratios around 10:1, meaning that for every 1 bar of hydraulic pressure, 10 bars of pressure are applied to the plastic. This ratio is crucial for process optimization, as it affects the replicate precision of the molded parts, the quality of the final product, and the efficiency of the molding process. Ensuring that the intensification ratio is accurately calibrated for the specific plastic material and part design is essential for achieving optimal product quality and manufacturing efficiency.
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